Scalable Electricity Monitoring — Non-Intrusive
Insights for Industrial Machines

Decreased in Energy Costs

Energy monitoring goes beyond just tracking electricity usage, it also provides deep insights into machine performance. Variations in energy consumption between machines doing similar work can reveal inefficiencies or highlight the need for maintenance. By identifying and addressing these discrepancies, companies can improve operations and reduce costs. Another important advantage is smart scheduling. With clear visibility into each machine's energy consumption, production can be planned during off-peak hours when electricity rates are lower. This helps lower energy costs without impacting production targets.

Energy monitoring also helps detect anomalies, such as sudden spikes or irregular consumption patterns, which can be early signs of mechanical issues. Acting early supports predictive maintenance strategies, helping to prevent unexpected breakdowns, minimize downtime, and extend equipment lifespan. One real-world example: by monitoring 10 machines, one customer achieved notable energy savings and reduced maintenance costs. Specifically, they saw a 21% reduction in energy costs, a 17% drop in unplanned downtimes through predictive maintenance (thanks to early issue detection), and gained actionable insights by comparing machine efficiency to pinpoint issues. While results may vary, this case illustrates the potential benefits companies can gain by implementing smart energy monitoring systems.

The Heliotics CORE plug-and-play platform provides full transparency into electricity usage, offering real-time dashboards, actionable insights, proactive alerts, advanced analytics and seamless connectivity—helping companies of all sizes boost efficiency and prepare for the future.

Reduced Manual Costs and Improved Maintenance Efficiency

The CT sensors are designed to be installed without touching or changing any wiring. There's no need to call a certified inspector for an electrical safety check after installation. This saves time, reduces costs, and makes the whole setup much simpler, as automated monitoring provides real-time insights without manual checks.

Centralized Management for Data-driven Decision Making

Heliotics CORE is a universal plug-and-play platform designed for easy integration across all types of environments and use cases. It can monitor and visualize any kind of data — from electricity consumption and environmental parameters to machine health and material flows — making it a flexible tool for diverse industrial and non-industrial applications.

With all data presented in real-time, it empowers companies to make smarter decisions based on accurate, up-to-date information. The platform automatically recalculates energy usage into kilowatt-hours (kWh) and allows consumption tracking in multiple currencies, ensuring clear cost analysis and financial transparency.

Beyond basic monitoring, Heliotics CORE offers advanced data processing capabilities — enabling combination of data from multiple sensors into a single dataview, creation of aggregations, calculation of sums and averages, and display of important statistical values like minimums, maximums, and standard deviations.

Thresholds can also be set and visualized directly on charts, making it easy to detect when monitored values exceed defined limits and take timely action.

Combined with customizable dashboards, real-time smart alerts, seamless sensor integration, and intuitive data management, Heliotics CORE provides a powerful, centralized solution for driving operational improvements and supporting data-driven decision making across a wide range of industries and applications.